ENERGY DRINKS

Changing Consumption Trends and Energy Efficiency in the Energy Drink Industry

Shifting consumer preferences, rising energy costs, and increasing regulations around waste production are driving a major technological shift toward efficiency and sustainability in the energy drink industry. Stricter environmental and health regulations impacting product formulations, packaging materials, and manufacturing processes require the implementation of high-performance systems that can meet these evolving standards.

Adapting to Market Dynamics in Energy Drinks

With over 25 years of expertise in the beverage and food sector, Seppelec is at the forefront of this transition in the energy drinks market. We provide a cutting-edge portfolio of advanced functional units that are specifically designed to meet the rigorous demands of the energy drinks sector. Our technological solutions ensure full control over production processes, offering comprehensive traceability within the system. By incorporating the latest innovations, our equipment enhances operational efficiency, reduces energy consumption, and prevents obsolescence, keeping pace with the rapid changes in this dynamic market.

Our state-of-the-art complete units is designed to meet all their production needs, ensuring high efficiency and top quality.

Key Features and Benefits:

  • Big Formats Handling (IBC, Barrels, Big-Bags)
    1. Versatile Material Handling: Our system is designed to accommodate various large-volume formats such as Intermediate Bulk Containers (IBC), barrels, and Big-Bags. This flexibility allows you to handle bulk ingredients efficiently, reducing downtime associated with material transfers and improving overall throughput.
    2. Seamless Integration: Whether you’re dealing with liquid, powdered, or granulated ingredients, our handling systems ensure smooth and safe transitions, preserving the quality of raw materials and minimizing losses during processing.
  • Mixing Tanks for Final Syrup
    1. Precision in Syrup Formulation: Our advanced mixing tanks ensure the perfect combination of water, sugars, and other essential ingredients to create the final energy drink syrup. Each batch is meticulously blended to maintain product consistency, guaranteeing that every can or bottle of your energy drink meets the highest quality standards.
    2. Optimized for Scale: Our mixing tanks are designed for scalability, offering you the ability to produce both small and large batches without sacrificing efficiency. This allows your facility to adapt easily to changes in demand while maintaining production quality.
  • Ergonomic Handling
    1. Designed for Operator Comfort: The ergonomic design of our equipment prioritizes ease of use, reducing strain on workers and enhancing productivity. Whether handling bulk ingredients or operating machinery, the intuitive design ensures that your team can work efficiently with minimal risk of injury or fatigue.
    2. Efficient Material Flow: Our system’s ergonomic features streamline workflows, reducing the need for manual intervention and speeding up production times. This allows for smoother operations and helps ensure that your energy drink production line remains optimized and productive.
  • Fast Addition and Dissolution
    1. Rapid Ingredient Incorporation: Our system enables the fast and efficient addition of sugars, flavorings, and other ingredients, significantly reducing the time it takes for complete dissolution. This speeds up the production process while maintaining product integrity and consistency.
    2. Optimal Mixing Efficiency: Whether using powdered or liquid components, the system ensures that all ingredients dissolve thoroughly, preventing clumping and maintaining the desired texture and flavor profile in every batch of your energy drinks.
  • CIP (Cleaning in Place) Cleaning
    1. Hygiene and Efficiency: Our Cleaning in Place (CIP) systems ensure that all equipment, including tanks, pipelines, and valves, are cleaned thoroughly between production runs without needing to dismantle equipment. This reduces downtime and ensures that your facility adheres to strict hygiene standards, which is critical in the energy drinks sector where sanitation is paramount.
    2. Automated Cleaning Cycles: The CIP system is fully automated, allowing for easy scheduling of cleaning routines, ensuring that your equipment is always ready for the next batch without manual intervention.
  • ATEX Design for Powders
    1. Explosion-Proof Design: For energy drinks that require powdered ingredients, our equipment complies with ATEX (Atmosphères Explosibles) regulations, ensuring that all systems used in potentially explosive environments (such as where powdered materials are handled) are safe and secure. This protects your facility and workers from the risks associated with processing combustible powders.
    2. Safety and Compliance: By integrating ATEX-compliant systems, your production line meets the highest international safety standards, ensuring regulatory compliance and providing peace of mind during the handling and storage of powdered materials.
  • High Efficiency and Minimum Waste
    1. Maximizing Resource Use: Our energy-efficient systems are designed to optimize the use of raw materials, reducing waste and ensuring that you get the most out of every ingredient. This results in cost savings and enhances the profitability of your production process.
    2. Sustainable Production: The system’s focus on minimizing waste aligns with modern sustainability goals. By reducing raw material losses and cutting energy consumption, your energy drinks can be produced with a lower environmental impact, supporting your company’s green initiatives.
  • Compact Design & Easy Integration
    1. Space-Saving Solutions: Our equipment is designed with a compact footprint, making it easy to integrate into existing production lines without the need for major modifications. This ensures a seamless upgrade to your facility while minimizing disruption to ongoing operations.
    2. Plug-and-Play Design: The compact, modular design allows for quick installation and easy integration with your current systems, whether you are scaling up production or replacing older equipment. This flexibility ensures that your production line remains agile and capable of adapting to market changes.

Why to Choose Seppelec?

Experience and Expertise

With over 25 years in the beverage and food sector, we bring unparalleled knowledge and expertise to every project.

Innovative Solutions

Our dedication to innovation ensures that we offer the most advanced and effective technological solutions available.

Customer-Centric Approach

We work closely with our clients to understand their unique needs and provide tailored solutions that drive success.

Sustainability Focus

Our commitment to sustainability helps you achieve your environmental goals while maintaining operational efficiency.

Seppelec Expertise

  • Aknowledgement of a wide variety of raw sugars and the best process techniques with ionic exchange.
  • Industrial patent registered in a specific treatment.
  • In-house lab for the sugar tests.
  • Full automatized performance:
    • Precise control on operational costs: energy, water and chemicals.
    • Reduction in product loss and flows.
  • On time production reports.
  • Versatile installation (customer needs).

Commitment to Innovation and Excellence

At Seppelec, we are committed to continuous innovation and excellence. Our technical achievement in the dissolution and treatment system represents our dedication to advancing beverage production technology. By choosing Seppelec, you are investing in a solution that not only enhances the quality of your product but also contributes to sustainable and efficient production practices.

Contact us today to learn more about how our dissolution and treatment system can benefit your operations and help you achieve your production goals.

Pre requisites

To define a suitable installation design and process, the following data must be disclosed;

Expected syrup production yield.

Types of products to be prepared.

Ingredient formats

Available utilities

Prototype plant design

Functional Units

  1. Disolution system (CONTIMOL)
  2. Clarification process (DECOMOL):

Ancillary equipment

  1. Syrup storage
  2. Product recovering system

Project references

France

France

State-of-the-art formulation and cleaning units for energy drink in one of the main Soft Drinks producers in France. All-in-one kitchen for multiple ingredients and packaging formats, heating system and preparation tanks in controlled atmosphere.

Spain

Spain

2 complete formulation units and 1 cleaning unit for energy drink in 2 of the main Soft and Energy Drinks producers in Spain. All-in-one kitchen for multiple ingredients and packaging formats, heating system and preparation tanks in controlled atmosphere.

Colombia

Colombia

Kitchen upgrade for a Energy Drink formulation, improving the process to enable energy drinks.